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lasercutter2 [2019-06-12 21:48] – [Recommended Settings] mirzalasercutter2 [2022-05-27 02:45] – todo MirZa
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 TRAINING REQUIRED BEFORE USE.\\ TRAINING REQUIRED BEFORE USE.\\
 (Note: Access control is ad-hoc, Ask someone to add you after you have received a walkthrough.)  (Note: Access control is ad-hoc, Ask someone to add you after you have received a walkthrough.) 
- 
-HOURS OF USE ARE LIMITED TO **8PM-8AM** UNTIL ADDITIONAL FUME EXTRACTION HAS BEEN INSTALLED. 
  
 Model JD90125\\ Model JD90125\\
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 {{:large_laser_cutter.jpg?300}} {{:large_laser_cutter.jpg?300}}
  
 +See also: 
 +  * [[lasercutter|Laser Cutter #1]]
 +  * [[lasercutter_tips_and_tricks|Laser cutting tips and tricks]]
 +  * [[lasermaterials|Laser materials price list]]
  
 ===== Safety ===== ===== Safety =====
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 The test were done in the centre of the cutting bed. The test were done in the centre of the cutting bed.
  
-^ Material ^ Cut Speed ^ Cut Power ^ Notes ^ +^ Material ^^ Cut Speed ^ Cut Power ^ Notes ^ 
-Acrylic 1mm | 30 | 40 | Miron | +Acrylic 1mm | 30 | 40 | Miron | 
-Acrylic 2mm | 28 | 100 | Miron | +:::     2mm | 28 | 100 | Miron | 
-Acrylic 3mm | 18 | 100 | Miron +:::     3mm | 17 | 100 | David 
-Acrylic 4mm | 15 | 100 | Miron | +:::     4mm | 15 | 100 | Miron | 
-Acrylic 5mm | 12 | 100 | Miron | +:::     5mm | 12 | 100 | Miron | 
-Acrylic 8mm | 4 | 100 | David | +:::     8mm | 4 | 100 | David | 
-Acrylic 10mm | 3 | 100 | Miron | +:::     10mm | 3 | 100 | Miron | 
-| Ply 3mm | <del>30</del> 20 | 100 | <del>Miron</del> Simon +||||| 
-Ply 4mm | 20 | 100 | Miron | +Ply     | 3mm | 30 | 100 | Miron - speed 50 cuts fine, but stutters at curves, 30 is safer 
-Ply 6mm | 9 | 100 | Miron | +:::     4mm | 20 | 100 | Miron | 
-| MDF 2mm | 30 | 100 | Miron | +:::     6mm | 9 | 100 | Miron | 
-MDF 3mm | 22 | 100 | Miron | +||||| 
-MDF 4mm | 16 | 100 | Miron | +MDF     | 2mm | 30 | 100 | Miron | 
-MDF 6mm | 10 | 100 | Miron | +:::     3mm | 22 | 100 | Miron | 
-Paper |  |  |  | +:::     4mm | 16 | 100 | Miron | 
-| Card |    +:::     6mm | 10 | 100 | Miron | 
-Engraving Laminate 1.5mm 50 | 100 | Miron +||||| 
-Engraving Laminate 3mm |  |  |  |+^ Laminate | 1.5mm | 50 | 100 | Miron | 
 +| :::                | 3mm |  |  |  
 +| ||||
 +| Card (200gsm) || 40-55 30 | Scott 
 +Card fold line (200gsm) || 100 | 30 | Scott 
 +Paper        ||  |  |  |
  
-^ Material ^ Engrave Speed ^ (Range of) Engrave Power ^ Notes ^ +^ Material ^ Engrave Speed ^ Engrave Power ^ Notes ^ 
-| Acrylic |    +| Acrylic | 350 50 Miron 
-| Ply |    +| Ply | 500 30 Bart 
-| MDF |    +| MDF | 350 50 Miron 
-| Laminate |    |+| Laminate | 350 | 50 | Miron | 
 +| Card (200gsm) | 500 30 Scott |
  
 Minimum power setting for the laser to turn on: 19 Minimum power setting for the laser to turn on: 19
Line 63: Line 71:
   * <del>Clean laser tube water channels</del>   * <del>Clean laser tube water channels</del>
   * <del>Test optical power output and calibrate to a sensible maximum (e.g. 66% of peak rating)</del>   * <del>Test optical power output and calibrate to a sensible maximum (e.g. 66% of peak rating)</del>
-  * Create chart of power/speed settings for common materials (as a basic rule, multiply speeds from the old chart by 3x) +  * <del>Create chart of power/speed settings for common materials (as a basic rule, multiply speeds from the old chart by 3x)</del>
-    * Ply ✔ +
-    * MDF ✘ +
-    * Acrylic ✘+
   * <del>Documentation for existing laser cutter users</del>   * <del>Documentation for existing laser cutter users</del>
   * Update docs:   * Update docs:
Line 80: Line 85:
   * <del>Fit extraction duct mountings on right-hand access door (order delayed, re-sent 10th April)   * <del>Fit extraction duct mountings on right-hand access door (order delayed, re-sent 10th April)
 </del> </del>
-  * Create spare focus jigs (requires 12mm acrylic, or a new design)+  * <del>Create spare focus jigs (requires 12mm acrylic, or a new design)</del>
   * Build and install monitoring system (laser usage, temperature logging)   * Build and install monitoring system (laser usage, temperature logging)
   * <del>Fully check and adjust alignment</del>   * <del>Fully check and adjust alignment</del>
Line 93: Line 98:
   * <del>Upgrade cutter-to-blower duct to PU or semi-flexible aluminium 150mm. **ACTION: MIKE**   * <del>Upgrade cutter-to-blower duct to PU or semi-flexible aluminium 150mm. **ACTION: MIKE**
 </del> </del>
-  * Install ducts to roof and upgrade blower, to avoid releasing fumes onto courtyard users. **ACTION: PETE**+  * <del>Install ducts to roof and upgrade blower, to avoid releasing fumes onto courtyard users.</del> **ACTION: PETE**
   * <del>Install LED lighting. **ACTION: ALFIE**</del>   * <del>Install LED lighting. **ACTION: ALFIE**</del>
-  * Replace broken acrylic cover on front-loading slot.+  * <del>Replace broken acrylic cover on front-loading slot.</del> make the two halves of front loading slot not fall off by cutting an extra slot into each of them and adding an extra screw to secure them in the middle
  
 ===== Guide for existing laser cutter users ===== ===== Guide for existing laser cutter users =====
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   * check that the rear access panel (laser power supply) is closed properly   * check that the rear access panel (laser power supply) is closed properly
   * check that the access controller is logged-in   * check that the access controller is logged-in
 +
 +==== Nozzle quickly "jumps" and looses alignment while moving between cuts ====
 +In LaserCut 5.3, File>Machine Options>Worktable
 +Make sure "Quick speed" is set to a sensible value like 300, work-acc to 500 and space-acc to 500
  
 ==== Nozzle moves but doesn't cut ==== ==== Nozzle moves but doesn't cut ====
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 2018-09-22: 2018-09-22:
   * Tube #2 (from Smoke and Mirrors) installed. All mirrors realigned to a reasonable (but not perfect) standard. Power level set to 33%.   * Tube #2 (from Smoke and Mirrors) installed. All mirrors realigned to a reasonable (but not perfect) standard. Power level set to 33%.
 +
 +2020-03-03:
 +  * Fettled the rear safety switch for the door to make it work reliably again.
 +
 +2020-08-08:
 +  * The mirrors were realigned, the actual laser tube was sitting about 2mm too low and the field was slightly crooked with the top right corner shooting too high. It seems to that the body of the laser had bent back to its original geometry from the time we've got the laser in 2018. It has probably happened due to the different location and maybe better floor. The intermittent issue of the tube switching off could not be replicated, the HV wires were checked but no obvious burn or oxidation marks have been identified. 
 +
 +2021-08-05:
 +  * "I recently found that pressing the arrow buttons would only "jog" it by a centimetre at a time and I couldn't get it to move continuously while holding it down" (Julian)
 +  * "I think the wire harness for the Y axis is troublesome. I think the motor wires are still fine but the limit switch is dead. Also - after jiggerypockering the X axis limit switch wire the issue describes by Julian has gone (it shouldn't but it did). I suggest we get good quality silicone wires, the AWG22 for all signal stuff and 4way  AWG 16-18 for the stepper motors (they are 2A so need more meat) and gather in a group of 2-3 members to rewire the motors, laser pointer and all the limit switches." (Costa)
 +
 +2021-11-24:
 +  * "Both Y and Z axes weren't moving - I spent a while with it tonight and figured out and fixed the Y axis - stepper driver wasn't getting power - but haven't been able to fix Z. It's not the same problem, Z driver is lighting up, it just won't move." (Julian)
 +
 +2021-12-02:
 +  * "Laser is fixed, the connector that plugs into the motherboard got loose and signal wasn't reaching the driver. Tighten up and homed it. All works fine now. Obviously checked all others too. All cool." (Costa)
 +
 +2022-05-19:
 +  * "Having an issue with one of the axis (I believe x? The front to back one) was not working after removing the rotary (and obviously resetting the switches to normal position)" (Diarmaid)
 +  * "The laser is fixed, the big switch [that switches between the rotary axis and the normal axis] needs to be looked at in the future." (Costa)
  
 ===== Other Specifications (for maintenance) =====  ===== Other Specifications (for maintenance) ===== 
lasercutter2.txt · Last modified: 2023-12-24 13:36 by simon

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